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Elements and Performance Criteria

1. Plan and prepare for calcination operations
   • Access, interpret and apply calcinations activities documentation and ensure the work activity is compliant
   • Obtain, read, interpret, clarify and confirm work requirements
   • Coordinate and communicate with other personnel using approved communication methods
   • Select and wear personal protective equipment appropriate for work activities
   • Select appropriate type of auxiliary equipment for work activities
   • Carry out pre-start, start-up, park up, shutdown and secure equipment procedures
   • Identify and address potential risks, hazards and environmental issues, and implement control measures
   • Obtain and interpret emergency procedures and be ready for fire/accident/emergency
   • Use approved dust suppression and extraction methods
   • Ensure area is well ventilated before entry
2. Start-up equipment in sequence
   • Carry out start-up procedures and completes start-up checks according to plant configurations and system requirements
   • Confirm plant is operational
3. Operate and monitor equipment
   • Read and interpret data from equipment indicators to determine calcination efficiency
   • Continuously inspect and monitor operations/plant and catchment areas to identify process defects and potential problems
   • Adjust equipment to approved operating parameters to optimise and maintain efficient calcining and to meet product quality targets
   • Add reagents to approved operating parameters
   • Determine the effects adjustments have on upstream or downstream outputs and communicate to others
   • Complete all required documentation clearly, concisely and on time
   • Pass on end of shift information verbally or in writing to oncoming shift
4. Shutdown in sequence and/or isolate equipment
   • Shutdown or isolates equipment based on process and safety requirements
   • Perform post shutdown or isolation checks
   • Return equipment to service
5. Conduct housekeeping activities
   • Clear work area and dispose of or recycle materials
   • Clean and maintain condition of equipment, ensure suitability for use, and address/report issues
   • Manage and/or report hazards, and maintain a safe working environment
   • Process records
6. Plan and prepare for calcination operations
   • Access, interpret and apply calcinations activities documentation and ensure the work activity is compliant
   • Obtain, read, interpret, clarify and confirm work requirements
   • Coordinate and communicate with other personnel using approved communication methods
   • Select and wear personal protective equipment appropriate for work activities
   • Select appropriate type of auxiliary equipment for work activities
   • Carry out pre-start, start-up, park up, shutdown and secure equipment procedures
   • Identify and address potential risks, hazards and environmental issues, and implement control measures
   • Obtain and interpret emergency procedures and be ready for fire/accident/emergency
   • Use approved dust suppression and extraction methods
   • Ensure area is well ventilated before entry
7. Start-up equipment in sequence
   • Carry out start-up procedures and completes start-up checks according to plant configurations and system requirements
   • Confirm plant is operational
8. Operate and monitor equipment
   • Read and interpret data from equipment indicators to determine calcination efficiency
   • Continuously inspect and monitor operations/plant and catchment areas to identify process defects and potential problems
   • Adjust equipment to approved operating parameters to optimise and maintain efficient calcining and to meet product quality targets
   • Add reagents to approved operating parameters
   • Determine the effects adjustments have on upstream or downstream outputs and communicate to others
   • Complete all required documentation clearly, concisely and on time
   • Pass on end of shift information verbally or in writing to oncoming shift
9. Shutdown in sequence and/or isolate equipment
   • Shutdown or isolates equipment based on process and safety requirements
   • Perform post shutdown or isolation checks
   • Return equipment to service
10. Conduct housekeeping activities
    • Clear work area and dispose of or recycle materials
    • Clean and maintain condition of equipment, ensure suitability for use, and address/report issues
    • Manage and/or report hazards, and maintain a safe working environment
    • Process records

Performance Evidence

Evidence is required to be collected that demonstrates a candidate’s competency in this unit. Evidence must be relevant to the roles within this sector’s work operations and satisfy all of the requirements of the performance criteria of this unit and include evidence that the candidate:

locates and applies relevant documentation, policies and procedures

implements requirements, procedures and techniques for the safe, effective and efficient completion of calcinations activities including:

adjusting equipment to approved operating parameters to meet product quality targets

adding reagents to approved operating parameters

carrying out minor maintenance to maintain condition of equipment

completing all required documentation clearly, concisely and on time

works effectively with others to undertake and complete the calcinations activities in a way that meets all of the required outcomes including:

using a range of communications techniques and equipment to convey information to others

maintaining written and verbal reporting requirements and procedures

organising work activities to meet all task requirements

communicating clearly and concisely with others to receive and clarify work instructions

demonstrates completion of the conduction of calcinations activities that safely, effectively and efficiently meets all of the required outcomes on more than one (1) occasion including:

coordinating calcination activity with others

adjusting equipment and communicating effects upstream and downstream

adding reagents

isolating and shutting down calcination equipment in sequence and perform checks

performing minor maintenance

returning calcination equipment to service

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Knowledge Evidence

The candidate must demonstrate knowledge of conducting calcinations activities through:

apply, organisation and site requirements and procedures for conducting calcinations activities including:

WHS, site safety and emergency requirements and procedures

environmental procedures

hazardous goods procedures and consequences of spills and hazardous goods

isolation procedures

equipment safety requirements

operational procedures and checks

wet and dry working procedures

breakdown procedures

diagnosing faults, reporting defects and identifying repair requirements

interpreting reports

using lift (manual, cranes and loads)

accurately maintaining records

monitoring operations

using hand and power tools

contaminant identification

calcining process

pumping system and flow charts (pipeline and sprinkler systems)

reagent types

sampling

monitor equipment limitations and operating parameters

interpreting metallurgical and technical data (basic)

identifying types of ores

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